How to ship bread or bread dough?
I've been thinking about starting a boutique mail order dinner roll business.
Dough While I'd really like to ship dough and allow customers to bake (per roll) at their leisure, I'm beginning to think that is a far-fetched goal. Dry ice? It just seems risky. However, I have purchased live lobster by mail order before without trouble. Maybe it would work? They would probably have to be some expensive rolls to make that a profitable endeavor.
Baked That has lead me to think about ways to safely ship cooked rolls. I have lots of experience packing and shipping boxes, but not boxes of food. Would any special precautions need to be taken to protect rolls during transit apart from careful (food grade) wrapping?
Some Googling has lead me to the idea of par-baking, but I feel like that would negatively effect the quality of the food.
Does anyone have experience in this area, or can you point me towards any relevant resources on this topic?
Best Answer
I think you will get the 'best result' out of 'par baking' your rolls. I have done this myself, though not for shipping. It is simply easier to make a large batch and then store them for use as needed. IMHO rolls are best served hot and fresh, and while re-heating fully baked rolls can recapture some of the glory that is fresh baked bread, allowing your customers to finish bake a partially baked product will give them the convenience of truly fresh rolls on demand. The technique (and recipe, for my part) I picked up from Alton Brown, in the episode of Good Eats: Roll Call. Alton's recipe for Parker House Rolls includes a par baking option:
For Brown and Serve option:
Assemble rolls as above, but bake as follows.
Preheat the oven to 275 degrees F.
Bake until the outside of the rolls just begin to set but have not browned and the internal temperature is 185 degrees, about 30 minutes. Remove and cool on the pan for 10 minutes. After 10 minutes, remove the rolls from the pan and place on a cooling rack until they are room temperature, 30 to 40 minutes. Place the rolls in bags and freeze for up to 3 months.
To Finish:
Preheat the oven to 400 degrees F. Thaw the rolls for 60 to 90 minutes.
Spray a sheet pan with nonstick spray. Place the rolls on the prepared sheet pan and bake until the rolls reach an internal temperature of 200 degrees F. Rotate the pan halfway through baking, 10 to 12 minutes. Remove the pan to a cooling rack and cool for 2 to 3 minutes before serving.
The key 'take-aways' that you will want to apply are:
- Bake to internal temp of 185°F
- Cool to Room Temp
- Freeze for up to 3 months
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Quick Answer about "How to ship bread or bread dough?"
The United States Postal Service recommends that breads should be “wrapped twice in plastic wrap and sealed inside a gallon-size plastic bag, or wrapped again in foil” before boxing. Make sure that there is sufficient padding (i.e. crumpled up paper, packing peanuts, bubble wrap) to secure your bread in the box.Can homemade bread be shipped?
How you package it depends on the type of bread you're sending. For instance, soft breads should be wrapped twice in plastic wrap and then again in either a gallon plastic bag or foil, according to USPS. Harder, yeast-y breads can be wrapped in foil and then in plastic.How do you package homemade bread?
Store airtight with the two cut halves facing each other and pressed together. Wrapping bread to retain moisture keeps it soft, though it robs crusty artisan bread of its crispy crust. Wrapping in plastic (or foil) rather than cloth keeps bread soft longer.Can I mail homemade sourdough bread?
For crusty sourdough bread - wrap in foil or wax paper and then in plastic wrap or place foil wrapped loaf into a zip loc plastic bag. For sandwich sourdough bread - wrap in plastic wrap twice or place into a zip loc plastic bag.How do you package bread nicely?
Leave the plastic wrap and aluminum foil in the drawer with the baggies and orphaned twist-ties. Plastic wrap will make especially moist quick breads (pumpkin, banana) gummy, while aluminum foil tends to crinkle and looks a little too pulled-from-the-freezer. Waxed paper or parchment is the way to go here.How to ship a loaf of bread easily through the mail
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